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Sr. Process Engineer - Formulated Products

Location: AZ, AZ
Date Posted: 06-04-2018
The Sr. Manufacturing Process Engineer is to provide the technical support to design, develop, troubleshoot, and characterize high volume chemical manufacturing processes in a safe, environmentally sound, and economic manner.
  • Develop, design, and characterize high volume manufacturing processes for new products developed by the Research and Development group and/or other sources.
  • Characterize high volume manufacturing processes for key existing processes.
  • Develop and design system to document procedures for process of record for key processes/products including full MII integration.
  • Support the scale-up commissioning and qualification of new and replacement systems.
  • Support and participate in environmental, safety and health and quality department programs and requirements. Conduct Hazard assessments including OHSAS, Environmental Assessments and Process Hazard Assessment.
  • Contribute to customer presentations and visits and champion Fujifilm product technologies.
  • Participate on customer task forces as needed.
  • Conduct shelf life studies on new or existing products in finished good packaging and prepare technical reports.
  • Analyze statistical process control performance, OOC’s and trend alerts. Requires use of Excel, JMP or other statistical software.
  • Investigate Nonconforming Materials, report findings to internal MRB and process paperwork.
  • Generate Engineering Change Notices and prepare MOCs.
  • Providing problem solving expertise for a wide range of technical problems of various engineering projects.
  • Responsible for planning and executing projects as assigned by supervisor.
  • Participate in customer meetings, audits and answer customer complaints using an 8D or customer formats.
  • Preparing periodic (weekly, monthly and quarterly) SPC reports for key customers such as Trend Reviews and PCS reviews. Conduct and document trend review investigations.
  • Identify areas for potential cost reductions or process improvements, and lead projects including CIP projects to support next gen goals.
  • Responsible for product ownership in the manufacturing area for key Tier 1 products in the area including full understanding of upstream raw materials including supporting Quality for Audits of key suppliers through the finished product requirements.
  • Travel to customer sites or other Fujifilm locations, as needed.
  • BS in Chemical Engineering preferred. Other Engineering degree is acceptable with the right experience. Must have a minimum of 5 - 7 years’ experience in chemical manufacturing or semiconductor technologies; specifically process chemical development preferred.
  • Demonstrated strong project management skills critical.
  • Demonstrated innovative thinking and scientific/engineering approach to solve product development problems.
  • Excellent communication skills. Must have the ability to communicate at various levels of the organization. Have the ability to drive/lead teams.
  • Ability to manage customer expectations and drive customer problem resolution.
  • Strong computer skills for Microsoft Office Word, PowerPoint, Excel; JMP or other statistical software packages, and LIMS or other quality data systems.
  • Strong troubleshooting skills such as structured problem solving, design of experiments, and other techniques i.e. Six Sigma, K.T. Method.
  • Demonstrated SPC knowledge with experience in calculating control limits and analyzing data populations
  • A willingness to travel approximately 10% as needed to support continuous improvement initiatives, customer support, audit needs or similar.
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